Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces

Bernd Arno Behrens; Deniz Yilkiran; Simon Schöler; Sven Hübner; Kai Möhwald; Fahrettin Özkaya

doi:10.1007/978-3-030-05861-6_71

Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces

Bernd Arno Behrens, Deniz Yilkiran^*, Simon Schöler, Sven Hübner, Kai Möhwald, Fahrettin Özkaya

^*Korrespondierende*r Autor*in für diese Arbeit

Publikation: Beitrag in Buch/Bericht/Sammelwerk/Konferenzband › Aufsatz in Konferenzband › Forschung › Peer-Review

Abstract

Due to controlled and enhanced tribological conditions in forming technology, oils are generally used. Liquid lubricants, especially mineral oils, are environmentally harmful or even toxic. Within the priority program 1676, researchers are studying technologies to prevent the use of lubricants in forming operations. One approach to avoid lubricants in sheet metal forming is the generation of thin selective oxide layers (thickness of about 300–500 nm) on forming tools. In previous investigations, it was found that these layers (e.g. α-Fe₂O₃-layers) have the ability to reduce friction between the tool and sheet metal (DP600+Z) as well as zinc pick-up on the tool surface. Furthermore, the wear behavior of those layers was investigated. It could be shown that the oxide layer resists several thousand loads of stroke. Within this study, an overview of the previous work and the future activities of the task will be shown.

Originalsprache	Englisch
Titel des Sammelwerks	TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings
Erscheinungsort	Cham
Herausgeber (Verlag)	Springer International Publishing AG
Seiten	719-731
Seitenumfang	13
Auflage	1.
ISBN (elektronisch)	978-3-030-05861-6
ISBN (Print)	978-3-030-05860-9
DOIs	https://doi.org/10.1007/978-3-030-05861-6_71
Publikationsstatus	Veröffentlicht - 27 Feb. 2019
Veranstaltung	148th Annual Meeting and Exhibition of The Minerals, Metals and Materials Society, TMS 2019 - San Antonio, USA / Vereinigte Staaten Dauer: 10 März 2019 → 14 März 2019

Publikationsreihe

Name	Minerals, Metals and Materials Series (MMMS)
ISSN (Print)	2367-1181
ISSN (elektronisch)	2367-1696

Konferenz

Konferenz	148th Annual Meeting and Exhibition of The Minerals, Metals and Materials Society, TMS 2019
Land/Gebiet	USA / Vereinigte Staaten
Ort	San Antonio
Zeitraum	10 März 2019 → 14 März 2019

ASJC Scopus Sachgebiete

Elektronische, optische und magnetische Materialien
Energieanlagenbau und Kraftwerkstechnik
Werkstoffmechanik
Metalle und Legierungen
Werkstoffchemie

Zugriff auf Dokument

10.1007/978-3-030-05861-6_71

Andere Dateien und Links

Link zur Publikation in Scopus

Dieses zitieren

Behrens, B. A., Yilkiran, D., Schöler, S., Hübner, S., Möhwald, K., & Özkaya, F. (2019). Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces. in TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings (1. Aufl., S. 719-731). (Minerals, Metals and Materials Series (MMMS)). Springer International Publishing AG. https://doi.org/10.1007/978-3-030-05861-6_71

@inproceedings{e014009e73954bf8a5390120d3697b0c,

title = "Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces",

abstract = "Due to controlled and enhanced tribological conditions in forming technology, oils are generally used. Liquid lubricants, especially mineral oils, are environmentally harmful or even toxic. Within the priority program 1676, researchers are studying technologies to prevent the use of lubricants in forming operations. One approach to avoid lubricants in sheet metal forming is the generation of thin selective oxide layers (thickness of about 300–500 nm) on forming tools. In previous investigations, it was found that these layers (e.g. α-Fe2O3-layers) have the ability to reduce friction between the tool and sheet metal (DP600+Z) as well as zinc pick-up on the tool surface. Furthermore, the wear behavior of those layers was investigated. It could be shown that the oxide layer resists several thousand loads of stroke. Within this study, an overview of the previous work and the future activities of the task will be shown.",

keywords = "Avoidance of lubricants, Dry metal forming, Oxide layers, Surface analyzes, Wear testing",

author = "Behrens, {Bernd Arno} and Deniz Yilkiran and Simon Sch{\"o}ler and Sven H{\"u}bner and Kai M{\"o}hwald and Fahrettin {\"O}zkaya",

note = "Funding information: This study was supported by the German Research Foundation (Deutsche Forschungsgemeinschaft—DFG) within the priority program, Dry Metal Forming—Sustainable Production through Dry Processing in Metal Forming (SPP 1676, grant numbers MA1175/41-2 and BE1690/170-2). The authors gratefully acknowledge the provision of dual-phase steel DP600+Z from Tata Steel Europe Limited.; 148th Annual Meeting and Exhibition of The Minerals, Metals and Materials Society, TMS 2019 ; Conference date: 10-03-2019 Through 14-03-2019",

year = "2019",

month = feb,

day = "27",

doi = "10.1007/978-3-030-05861-6_71",

language = "English",

isbn = "978-3-030-05860-9",

series = "Minerals, Metals and Materials Series (MMMS)",

publisher = "Springer International Publishing AG",

pages = "719--731",

booktitle = "TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings",

address = "Switzerland",

edition = "1.",

}

Behrens, BA, Yilkiran, D, Schöler, S, Hübner, S, Möhwald, K & Özkaya, F 2019, Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces. in TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings. 1. Aufl., Minerals, Metals and Materials Series (MMMS), Springer International Publishing AG, Cham, S. 719-731, 148th Annual Meeting and Exhibition of The Minerals, Metals and Materials Society, TMS 2019, San Antonio, USA / Vereinigte Staaten, 10 März 2019. https://doi.org/10.1007/978-3-030-05861-6_71

Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces. / Behrens, Bernd Arno; Yilkiran, Deniz; Schöler, Simon et al.
TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings. 1. Aufl. Cham: Springer International Publishing AG, 2019. S. 719-731 (Minerals, Metals and Materials Series (MMMS)).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/Konferenzband › Aufsatz in Konferenzband › Forschung › Peer-Review

TY - GEN

T1 - Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces

AU - Behrens, Bernd Arno

AU - Yilkiran, Deniz

AU - Schöler, Simon

AU - Hübner, Sven

AU - Möhwald, Kai

AU - Özkaya, Fahrettin

N1 - Funding information: This study was supported by the German Research Foundation (Deutsche Forschungsgemeinschaft—DFG) within the priority program, Dry Metal Forming—Sustainable Production through Dry Processing in Metal Forming (SPP 1676, grant numbers MA1175/41-2 and BE1690/170-2). The authors gratefully acknowledge the provision of dual-phase steel DP600+Z from Tata Steel Europe Limited.

PY - 2019/2/27

Y1 - 2019/2/27

N2 - Due to controlled and enhanced tribological conditions in forming technology, oils are generally used. Liquid lubricants, especially mineral oils, are environmentally harmful or even toxic. Within the priority program 1676, researchers are studying technologies to prevent the use of lubricants in forming operations. One approach to avoid lubricants in sheet metal forming is the generation of thin selective oxide layers (thickness of about 300–500 nm) on forming tools. In previous investigations, it was found that these layers (e.g. α-Fe2O3-layers) have the ability to reduce friction between the tool and sheet metal (DP600+Z) as well as zinc pick-up on the tool surface. Furthermore, the wear behavior of those layers was investigated. It could be shown that the oxide layer resists several thousand loads of stroke. Within this study, an overview of the previous work and the future activities of the task will be shown.

AB - Due to controlled and enhanced tribological conditions in forming technology, oils are generally used. Liquid lubricants, especially mineral oils, are environmentally harmful or even toxic. Within the priority program 1676, researchers are studying technologies to prevent the use of lubricants in forming operations. One approach to avoid lubricants in sheet metal forming is the generation of thin selective oxide layers (thickness of about 300–500 nm) on forming tools. In previous investigations, it was found that these layers (e.g. α-Fe2O3-layers) have the ability to reduce friction between the tool and sheet metal (DP600+Z) as well as zinc pick-up on the tool surface. Furthermore, the wear behavior of those layers was investigated. It could be shown that the oxide layer resists several thousand loads of stroke. Within this study, an overview of the previous work and the future activities of the task will be shown.

KW - Avoidance of lubricants

KW - Dry metal forming

KW - Oxide layers

KW - Surface analyzes

KW - Wear testing

UR - http://www.scopus.com/inward/record.url?scp=85064869968&partnerID=8YFLogxK

U2 - 10.1007/978-3-030-05861-6_71

DO - 10.1007/978-3-030-05861-6_71

M3 - Conference contribution

AN - SCOPUS:85064869968

SN - 978-3-030-05860-9

T3 - Minerals, Metals and Materials Series (MMMS)

SP - 719

EP - 731

BT - TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings

PB - Springer International Publishing AG

CY - Cham

T2 - 148th Annual Meeting and Exhibition of The Minerals, Metals and Materials Society, TMS 2019

Y2 - 10 March 2019 through 14 March 2019

ER -