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Mass production for micro end mills

  • Berend Denkena
  • , Marc Wurz
  • , Thilo Grove
  • , Abdelhamid Bouabid
  • , Esmail Asadi

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Abstract

Micro end milling processes are not economical, as the tools are quickly worn out and their production is too cost-intensive. For this reason a batch-capable manufacturing process has been developed, enabling a simultaneous production of several thousand of silicon carbide (SiC) micro end milling tools. The manufacturing method is a combination of photolithographic structuring of a SiC-wafer and deep reactive ion etching (DRIE). The single tool heads with a height of more than 150 μm and a diameter below 30 μm are afterwards mechanically separated from the wafer and added on a shaft. Main points of this investigation are the performance of the optimized micro end mills, the tool geometry reliability and the milling surfaces quality. A systematic investigation by confo-cal scanning microscopy and scanning electron microscopy ensure a selection and characterisation of the precision geometry of the tools and micro milled structures.

Original languageEnglish
Title of host publicationProceedings of the 17th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2017
EditorsD. Phillips, D. Billington
Publishereuspen
Pages245-246
Number of pages2
ISBN (Electronic)9780995775107
DOIs
Publication statusPublished - 30 May 2017
Event17th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2017 - Hannover, Germany
Duration: 29 May 20172 Jun 2017

Publication series

NameProceedings of the 17th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2017

Conference

Conference17th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2017
Country/TerritoryGermany
CityHannover
Period29 May 20172 Jun 2017

Keywords

  • Batch process
  • Mass production
  • Micro end mills
  • Silicon carbide

ASJC Scopus subject areas

  • General Materials Science
  • Mechanical Engineering
  • Instrumentation
  • Industrial and Manufacturing Engineering
  • Environmental Engineering

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