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Model based optimization of forging process chains by the use of a genetic algorithm

B. A. Behrens, B. Denkena, F. Charlin*, M. Dannenberg

*Corresponding author for this work

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Abstract

In this paper, a new approach for a holistic process chain optimization of forged components based on generic process models is presented. Interdependencies between single processes and the process chains of the forged component production and the forging die manufacturing have been analysed mathematically, emulated and integrated in the corresponding process models. Based on this preliminary work, an optimization of process parameters by the use of a Genetic Algorithm was integrated in a software prototype. The paper ends with a comparison and discussion of the results from the generic model based optimization method by the use of a Genetic Algorithm and the Finite Element simulation. It is shown that the holistic generic model based optimization method provides results that allow a production of forged components with optimized process parameters deviant from typical process parameters to lower production costs.

Original languageEnglish
Title of host publicationProceedings of the 10th International Conference on Technology of Plasticity, ICTP 2011
Pages154-158
Number of pages5
Publication statusPublished - 1 Dec 2011
Event10th International Conference on Technology of Plasticity, ICTP 2011 - Aachen, Germany
Duration: 25 Sept 201130 Sept 2011

Publication series

NameProceedings of the 10th International Conference on Technology of Plasticity, ICTP 2011

Conference

Conference10th International Conference on Technology of Plasticity, ICTP 2011
Country/TerritoryGermany
CityAachen
Period25 Sept 201130 Sept 2011

Keywords

  • Forging
  • Process chain
  • Process optimization

ASJC Scopus subject areas

  • Polymers and Plastics

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